Atmospheric water vapor condensation on engineered interfaces: Busting the myths

TL;DR

This study clarifies the physical mechanism of atmospheric water vapor condensation, highlighting the dominance of vapor diffusion and drainage over heat transfer, and demonstrates that superhydrophilic surfaces significantly enhance water collection efficiency.

Contribution

It reveals that vapor diffusion and condensate drainage govern condensation from humid air, challenging traditional heat transfer assumptions, and identifies superhydrophilic surfaces as optimal for water harvesting.

Findings

Condensation from humid air is controlled by vapor diffusion and drainage.

Superhydrophilic surfaces increase condensation rates by 57-333%.

The study challenges long-standing assumptions about vapor condensation mechanisms.

Abstract

Condensing atmospheric water vapor on surfaces is a sustainable approach to potentially address the potable water crisis. However, despite extensive research, a key question remains: what is the physical mechanism governing the condensation from humid air and how significantly does it differ from pure steam condensation? The answer may help define an optimal combination of the mode and mechanism of condensation as well as the surface wettability for best possible water harvesting efficacy. Here we show that this lack of clarity is due to the differences in heat transfer characteristics during condensation from pure vapor and humid air environments. Specifically, during condensation from humid air, the thermal resistance across the condensate is non-dominant and the energy transfer is controlled by vapor diffusion and condensate drainage. This leads to filmwise condensation on superhydrophilic surfaces, offering the highest water collection efficiency. To demonstrate this, we measured condensation rate on different sets of superhydrophilic and superhydrophobic surfaces in a wide degree of subcooling (10 - 26 C) and humidity-ratio differences (5 - 45 g/kg of dry air). The resulting condensation rate is enhanced by 57 - 333 % on the superhydrophilic surfaces as compared to the superhydrophobic ones. The findings of this study challenges the nearly century-old scientific ambiguity about the mechanism of vapor condensation from humid air. Our findings will lead to the design of efficient atmospheric water harvesting systems.