Investigations on the multi-sector hard X-Band Structures

TL;DR

This paper explores the design, fabrication, and testing of multi-sector hard copper alloy X-band accelerating structures, aiming to improve high-gradient performance and manufacturing processes for accelerator technology.

Contribution

It introduces innovative design and fabrication methods for hard CuAg alloy accelerating cavities, including sector-based structures and TIG welding techniques, for enhanced performance and easier handling.

Findings

Hard CuAg cavities achieved breakdown rates of 10^{-3}/pulse/m at 150 MV/m.

Successful fabrication of three-cell SW X-band cavities with improved design.

RF characterization shows promising high-gradient performance.

Abstract

The development of high gradient accelerating structures is one of the leading activities of the accelerator community. In the technological research of new construction methods for these devices, high-power testing is a critical step for the verification of their viability. Recent experiments showed that accelerating cavities made from hard copper alloys, can achieve better performance as compared with soft copper ones. The results of experiments showed that welded, hard copper cavities have shown breakdown rate of $10^{-3}$/pulse/meter at a gradient of about 150 MV/m, in the X-band, a using a shaped pulse with a 150 ns flat part. We continue the design, construction, and higher power experimental tests of three cells standing wave (SW) 11.424 GHz accelerating cavities fabricated with hard CuAg alloy to study the RF breakdown physics. Our aim is to fabricate the accelerating structures with innovative technologies easier to handle and cheaper; easier for surfaces inspection; easier for data elaboration and validation of joining techniques. The choice of these new technological approaches and design methods provides also the possibility of allocating the parasitic Higher Order Mode dampers. This paper describes the design of an optimized cavity made with sectors which provides a high longitudinal shunt impedance $R_{sh}$ of the operating mode. The cavity will be fabricated by using the Tungsten Inert Gas process to realize a hard CuAg structure. Two three-cells SW X-band accelerating cavities, to be operated in the $\pi$-mode and made out of hard CuAg alloy, were already fabricated at INFN-LNF by means of clamping and welding by using the TIG approach. Finally, we also report the RF characterization and low-power RF tests of a two-halves split hard CuAg structure that will be consequently TIG welded and employed for high-gradient tests and for the study of the RF breakdown physics.