Nusselt number for steady periodically developed heat transfer in micro- and mini-channels with arrays of offset strip fins subject to a uniform heat flux

TL;DR

This study develops new correlations for the Nusselt number in micro- and mini-channels with offset strip fins, based on extensive numerical simulations, to better predict heat transfer under constant heat flux conditions.

Contribution

The paper introduces novel Nusselt number correlations derived from over 2200 simulations, improving accuracy for micro- and mini-channel heat transfer analysis with offset strip fins.

Findings

New correlations accurately predict Nusselt number trends.

Nusselt number shows a linear dependence on Reynolds number.

Flow regime influences the scaling of heat transfer.

Abstract

In this work, the Nusselt number is examined for periodically developed heat transfer in micro- and mini-channels with arrays of offset strip fins, subject to a constant heat flux. The Nusselt number is defined on the basis of a heat transfer coefficient which represents the spatially constant macro-scale temperature difference between the fluid and solid during conjugate heat transfer. Its values are determined numerically on a single unit cell of the array for Reynolds numbers between 1 and 600. Two combinations of the Prandtl number and the thermal conductivity ratio are selected, corresponding to air and water. It is shown that the Nusselt number correlations from the literature mainly apply to air in the transitional flow regime in larger conventional channels if the wall temperature remains uniform. As a result, they do not correctly capture the observed trends for the Nusselt number in micro- and mini-channels subject to a constant heat flux. Therefore, new Nusselt number correlations, obtained through a least-squares fitting of 2282 numerical simulations, are presented for air and water. The suitability of these correlations is assessed via the Bayesian approach for parameter estimation and model validation. The correlations respect the observed asymptotic trends and limits of the Nusselt number for all the geometrical parameters of the offset strip fins. In addition, they predict a linear dependence of the Nusselt number on the Reynolds number, in good agreement with the data from this work. Nevertheless, a detailed analysis reveals a more complex scaling of the Nusselt number with the Reynolds number, closely related to the underlying flow regimes, particularly the weak and strong inertia regimes. Finally, through 62 additional simulations, the influence of the material properties on the Nusselt number is illustrated and compared to the available literature.