A hybrid multi-phase field model to describe cohesive failure in orthotropic materials, assessed by modeling failure mechanisms in wood

TL;DR

This paper introduces a hybrid multi-phase field model that incorporates orthotropic material behavior and microstructure-based fracture planes to accurately simulate complex failure mechanisms in wood, a highly inhomogeneous and anisotropic material.

Contribution

It extends the phase field fracture method to account for orthotropic properties and microstructural fracture planes using a hybrid approach, enabling realistic simulation of wood failure.

Findings

Successfully modeled crack patterns in wood with complex fiber directions.

Reproduced realistic failure modes in wood specimens.

Enhanced phase field method for anisotropic, inhomogeneous materials.

Abstract

Fracture mechanics is crucial for many fields of engineering, as precisely predicting failure of structures and parts is required for efficient designs. The simulation of failure processes is, from a mechanical and a numerical point of view, challenging, especially for inhomogeneous materials, where the microstructure influences crack initiation and propagation and leads to complex crack patterns. The phase field method for fracture is a promising approach to encounter such materials since it is able to describe complex fracture phenomena like crack kinking, branching and coalescence. Moreover, it is a largely mesh independent approach, given that the mesh is homogenous around the crack. However, the broadly used formulation of the phase field method is limited to isotropic materials and does not account for preferable fracture planes defined through the material's microstructure. In this work, the method is expanded to take orthotropic constitutive behavior and preferable directions of crack propagation into account. We show that by using a stress-based split and multiple phase field variables with preferable fracture planes, in combination with a hybrid phase field approach, a general framework can be found for simulating anisotropic, inhomogeneous materials. The stress-based split is based on fictitious crack faces and is, herein, expanded to anisotropic materials. Furthermore, a novel hybrid approach is used, where the degradation of the sound material is performed based on a smooth traction free crack boundary condition, which proves to be the main driving factor for recovering observed crack patterns. This is shown by means of a detailed analysis of two examples: a wooden single edge notched plate and a wood board with a single knot and complex fiber directions. In both cases, the proposed novel hybrid phase field approach can realistically reproduce complex failure modes.