Design of a Canted-cosine-theta orbit corrector for the High Luminosity LHC

TL;DR

This paper presents a novel canted-cosine-theta (CCT) magnet design for the HL-LHC orbit correctors, using radiation-resistant insulation and a collaborative engineering approach to ensure high field quality, compatibility, and resource efficiency.

Contribution

It introduces a new CCT magnet design with radiation-resistant insulation, optimized for HL-LHC orbit correction, and demonstrates a collaborative development process for rapid prototyping.

Findings

Design meets high field quality requirements

Magnet operates within same mechanical volume and current limits

Prototype development follows a concurrent engineering methodology

Abstract

The High Luminosity LHC requires dipole orbit correctors grouped in double aperture magnet assemblies. They provide a field of 3.1 T at 100 A in an aperture of 70 mm. The current standard design is a classical cosine-theta layout made with ribbon cable. However, the electric insulation of the ribbon cable is not radiation-resistant enough to withstand the radiation load expected in the coming years of LHC operation. A new design, based on a radiation-resistant cable with polyimide insulator, that can replace the existing orbit correctors at their end-of-life, is needed. The challenge is to design a magnet that fits directly into the existing positions and that can operate with the same busbars, passive quench protection, and power supplies as existing magnets. We propose a self-protected canted-cosine-theta (CCT) design. We take the opportunity to explore new concepts for the CCT design to produce a cost-effective and high-quality design with a more sustainable use of resources. The new orbit corrector design meets high requirements on the field quality while keeping within the same mechanical volume and maximum excitation current. A collaboration of Swedish universities and Swedish industry has been formed for the development and production of a prototype magnet following a concurrent engineering (CE) methodology to reduce the time needed to produce a functional CCT magnet. The magnet has a 1 m long CCT dipole layout consisting of two coils. The superconductor is a commercially available 0.33 mm wire with polyimide insulation in a 6-around-1 cable. The channels in the coil formers, that determine the CCT layout, allow for 2 x 5 cable layers. A total of 70 windings makes that the coil current can be kept below 100 A. We will present the detailed design and preliminary quench simulations.