Sim-to-Real for Soft Robots using Differentiable FEM: Recipes for Meshing, Damping, and Actuation
Mathieu Dubied, Mike Michelis, Andrew Spielberg, Robert Katzschmann

TL;DR
This paper demonstrates how differentiable FEM can be used to accurately simulate soft robots, providing practical strategies for meshing, damping, and actuation to match real-world physics.
Contribution
It introduces a comprehensive set of recipes and algorithms for applying differentiable FEM to soft robotics, including modeling pneumatic actuation and benchmarking simulation parameters.
Findings
Differentiable FEM closely matches physical soft robot measurements.
Meshing resolution and damping significantly affect simulation accuracy.
Proposed models improve predictive capabilities for pneumatic soft robot actuation.
Abstract
An accurate, physically-based, and differentiable model of soft robots can unlock downstream applications in optimal control. The Finite Element Method (FEM) is an expressive approach for modeling highly deformable structures such as dynamic, elastomeric soft robots. In this paper, we compare virtual robot models simulated using differentiable FEM with measurements from their physical counterparts. In particular, we examine several soft structures with different morphologies: a clamped soft beam under external force, a pneumatically actuated soft robotic arm, and a soft robotic fish tail. We benchmark and analyze different meshing resolutions and elements (tetrahedra and hexahedra), numerical damping, and the efficacy of differentiability for parameter calibration using a simulator based on the fast Differentiable Projective Dynamics (DiffPD). We also advance FEM modeling in application…
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