Simulation of PMMA powder flow electrification using a new charging model based on single-particle experiments

TL;DR

This study developed a new empirical model based on single-particle experiments to accurately simulate electrostatic charging of powder during pneumatic transport, successfully predicting charge distribution without parameter tuning.

Contribution

The paper introduces a novel charging model derived from single-particle experiments and integrates it into CFD simulations, improving accuracy in predicting powder electrification.

Findings

Simulations accurately predicted powder charging during pneumatic transport.

Charging mainly occurs at obstacle contact points, producing bipolar charge distributions.

No parameter tuning was necessary for the simulation model.

Abstract

Thus far, simulations have failed to predict accurately electrostatic powder charging during pneumatic transport. We advanced the modeling of powder flow charging by a three-part study: first, we shot individual particles on a metal target and measured the exchanged charge. Second, based on these results, we formulated an empirical model and implemented it in our CFD tool. Using this tool, we performed large-eddy simulations of the powder flow through a square duct with a cylindrical obstacle inside. Finally, we compared the simulations to measurements in our pneumatic conveying test rig. The simulations successfully predicted the charging of powder consisting of monodisperse particles of a size of 200 $\mu$m. Contrary to the usual procedure for this type of simulation, the tool requires no tuning of any parameters. According to our simulations, the powder mostly charged when hitting the cylindrical obstacle. The contacts led to bipolar charge distributions.