The effect of the interface energy on pattern selection in alloy solidification: A phase-field study

TL;DR

This study uses phase-field simulations to explore how interface energy, affected by solute segregation, influences pattern selection during alloy solidification, revealing the roles of interface energy in morphological evolution.

Contribution

It demonstrates how solute segregation impacts interface energy and how this energy influences pattern selection in alloy solidification, using phase-field modeling.

Findings

Solute segregation affects interface energy and interface stability.

High solute segregation leads to sidebranch formation behind dendrite tips.

Different crystallographic orientations result in varied interface velocities.

Abstract

A thorough understanding of pattern selection is necessary for the control of solidification structures, which are dissipative structures created by irreversible processes. In this paper, we simulate solidification evolution with different Preferred Crystallographic Orientations (PCOs) through the Phase-Field model. Then we study the effect of solute segregation on the interface energy, as well as the influence of the interface energy on the pattern selection. At the initial stage, the solute segregation influences the interface energy, determining the instability of the planar interface. During the detailed evolution of the Planar-Cellular-Transition (PCT), the surface stiffness dominates this stage. At the PCT stage, high degree of solute segregation refers to the low interface energy, resulting in the appearing of the sidebranches behind the tip of the primary dendrites. At the steady-state stage, the overall propagation velocities of the interfaces are the same, while the tip velocities are different in the simulations with different PCOs. The different tip velocities give rise to the different morphological evolution of the interfaces. The viewpoints of the whole dissipative system and the local free energy are discussed, respectively. This paper demonstrates the effect of solute segregation on the interface energy, as well as the influence of the interface energy on the pattern selection.