Effectiveness of Multi-Physics Numerical Model in Simulating Accelerated Corrosion with Spatial and Temporal Non Uniformity

TL;DR

This paper presents a multi-physics finite element model that accurately simulates non-uniform accelerated corrosion in reinforced concrete, with potential extensions to monitor natural corrosion processes in real time.

Contribution

The study introduces a novel multi-physics FE model that accounts for spatial and temporal non-uniformity in corrosion, moving beyond classical uniform assumptions and enabling real-time, non-destructive monitoring.

Findings

Model validated with experimental accelerated corrosion setup.

Continuous pore saturation monitoring correlates with electrolyte conductivity.

Model effectively simulates non-uniform, time-dependent corrosion mass loss.

Abstract

This study is motivated by the need to develop an efficient numerical model to simulate non-uniform interfacial degradation of reinforcing steel in concrete in an accelerated corrosion setup. In this study, a multi physics finite element (FE) model is presented that takes into consideration the spatial and temporal non uniformity of corrosion induced degradation in rebar, and eliminates the assumption of uniform mass loss and its linear variation with time as per available literature that uses classical approach of Faraday's law. The model is validated experimentally with accelerated corrosion setup designed to induce partial corrosion. Further, the possibility of extending this model to monitor natural corrosion is discussed with required modifications. Unlike previous studies, pore saturation (PS) is continuously monitored and its existing experimental correlations with electrolyte conductivity and oxygen diffusivity in the vicinity of partial corrosion are adopted so that the model can be extended to simulate natural corrosion. These evaluations can be made completely nondestructive and in real time to capture the influence of local environment. The proposed methodology also captures the effect of differential aeration pertaining to local exposure. Therefore, the challenges in incorporating influence of local environment by the use of alternative parameters such as relative humidity from real climate change predictions are eliminated. It is shown that the multi-physics model is effective and convenient to simulate the non-uniform time dependent mass loss with acceptable accuracy and that its capability can be extended to monitor natural non uniform corrosion on a space time frame.