An effective coaxiality measurement for twist drill based on line structured light sensor

TL;DR

This paper presents a high-precision, efficient optical measurement system for coaxiality of twist drills with irregular surfaces, utilizing structured light sensors and advanced data processing for industrial applications.

Contribution

It introduces a novel measurement mechanism combining a high-precision rotation instrument and an improved Gaussian mixture model for rapid, accurate coaxiality assessment of twist drills.

Findings

Measurement precision of 3 micrometers

Measurement time less than 3 seconds per piece

Effective application in industrial environments

Abstract

Aiming at the accurate and effective coaxiality measurement for twist drill with irregular surface, an optical measurement mechanism is proposed in this paper. First, A high-precision rotation instrument based on four core units is designed, which can obtain the 3-D point cloud data of full angle for the twist drill. Second, in the data processing stage, an improved robust Gaussian mixture model is established for accurate and rapid blade back segmentation. To improve measurement efficiency, a rapid reconstruction method of the twist drill axis based on orthogonal synthesis is provided to locate the axial position of the maximum deviation from the benchmark by utilizing the extracted blade back data. Finally, by calculating the maximum radial Euclidean distance from the benchmark, the coaxiality error of the twist drill is obtained. Comparing with other measurement methods, experimental results show that our proposed method is effective with high precision of 3 um and high efficiency of less than 3 s/pc. The result demonstrate that the proposed method is effective, robust and automatic, it can be applied in many actual industrial scene.