ChangeChip: A Reference-Based Unsupervised Change Detection for PCB Defect Detection

TL;DR

ChangeChip is an unsupervised change detection system that compares images of a reference PCB and an inspected PCB to identify defects, addressing the lack of large datasets in PCB defect detection.

Contribution

The paper introduces ChangeChip, a novel unsupervised change detection method for PCB defect identification, and provides a synthesized dataset for evaluation.

Findings

Effective defect detection in PCB images using unsupervised change detection.

Successful application to various defect types including soldering and misalignment.

Provides a new dataset for benchmarking PCB defect detection algorithms.

Abstract

The usage of electronic devices increases, and becomes predominant in most aspects of life. Surface Mount Technology (SMT) is the most common industrial method for manufacturing electric devices in which electrical components are mounted directly onto the surface of a Printed Circuit Board (PCB). Although the expansion of electronic devices affects our lives in a productive way, failures or defects in the manufacturing procedure of those devices might also be counterproductive and even harmful in some cases. It is therefore desired and sometimes crucial to ensure zero-defect quality in electronic devices and their production. While traditional Image Processing (IP) techniques are not sufficient to produce a complete solution, other promising methods like Deep Learning (DL) might also be challenging for PCB inspection, mainly because such methods require big adequate datasets which are missing, not available or not updated in the rapidly growing field of PCBs. Thus, PCB inspection is conventionally performed manually by human experts. Unsupervised Learning (UL) methods may potentially be suitable for PCB inspection, having learning capabilities on the one hand, while not relying on large datasets on the other. In this paper, we introduce ChangeChip, an automated and integrated change detection system for defect detection in PCBs, from soldering defects to missing or misaligned electronic elements, based on Computer Vision (CV) and UL. We achieve good quality defect detection by applying an unsupervised change detection between images of a golden PCB (reference) and the inspected PCB under various setting. In this work, we also present CD-PCB, a synthesized labeled dataset of 20 pairs of PCB images for evaluation of defect detection algorithms.