Cold Atmospheric Plasma Sterilization of FFP3 Face Masks and Long-Term Material Effects

TL;DR

This study demonstrates that cold atmospheric plasma effectively sterilizes FFP3 masks by inactivating bacteria and spores, but long-term treatment can alter material properties, limiting reuse.

Contribution

It provides new insights into the sterilization efficacy of CAP on FFP3 masks and analyzes long-term effects on mask materials, informing safe reuse protocols.

Findings

Effective inactivation of E. coli and B. atrophaeus with CAP

Complete inactivation (>6-log) of E. coli within 5 minutes

Long-term plasma treatment affects fabric electrostatic properties

Abstract

The use of cold atmospheric plasmas (CAP) to sterilize sensitive surfaces is an interesting new field of applied plasma physics. Motivated by the shortages of face masks and safety clothing at the beginning of the corona pandemic, we conducted studies on the sterilization of FF3 face masks with CAP and the resulting material effects. Therefore, the bactericidal and sporicidal efficacy of CAP afterglow sterilization of FFP3 mask material was investigated by inoculating fabric samples with test germs Escherichia coli (E. coli) and Bacillus atrophaeus (B. atrophaeus) and subsequent CAP afterglow treatment in a surface-micro-discharge (SMD) plasma device. In addition, a detailed analysis of the changes in long-term plasma treated (15h) mask material and its individual components - ethylene vinyl acetate (EVA) and polypropylene (PP) - was carried out using surface analysis methods such as laser microscopy, contact angle measurements, X-ray photoelectron spectroscopy (XPS) as well as fabric permeability and resistance measurements. The experiments showed that E. coli and B. atrophaeus could both be effectively inactivated by plasma treatment in nitrogen mode (12 kVpp, 5 kHz). For B. atrophaeus inactivation of more than 4-log was achieved after 30 minutes. E. coli population could be reduced by 5-log within one minute of CAP treatment and after five minutes a complete inactivation (> 6-log) was achieved. Material analysis showed that long-term (> 5 h) plasma treatment affects the electrostatic properties of the fabric. From this it can be deduced that the plasma treatment of FFP3 face masks with the CAP afterglow of an SMD device effectively inactivates microorganisms on the fabric. FFP3 masks can be plasma decontaminated and reused multiple times but only to a limited extent, as otherwise the permeability levels no longer meet the DIN EN 149 specifications.