Fatigue Life Estimation of Structures under Statistically and Spectrally Similar Variable Amplitude Loading

TL;DR

This paper discusses the challenges in accurately estimating fatigue life of structures under variable amplitude loading, emphasizing the importance of considering load sequence effects and proposing a comprehensive review of existing methodologies.

Contribution

It provides an analysis of current fatigue life estimation methods under VAL and highlights the need to incorporate load interaction effects for improved accuracy.

Findings

Conventional methods like Miner's Rule have limitations under VAL.

Load sequence effects significantly influence fatigue life predictions.

Characterization of VAL is crucial for realistic fatigue life estimation.

Abstract

Engineering fatigue is a very prevalent and dangerous phenomenon that limits the useful life span of mechanical structures. It can be found in most engineered structures and machinery that are made from metallic or composite materials. The life prediction methodology under variable amplitude loading (VAL), however, has not reached maturity due to the complexity of the loading. This complexity results in load sequence effects, which significantly alter the fatigue life. Since most of the realistic loading experienced by engineered structures is of variable amplitude nature, and the corresponding responses at the defect site are highly irregular, characterization of the VAL and its resulting damage is paramount. Fatigue life estimation under VAL conventionally uses methods based on the Miner's Rule or the cumulative damage rule (CDR) in conjunction with the rainflow counting method. However, CDR does not account for the load interaction/sequence effects induced by local residual stress (or crack opening stress) variations.