High-performance Ba1-xKxFe2As2 superconducting tapes with grain texture engineered via a scalable and cost-effective fabrication

TL;DR

This paper presents a scalable, cost-effective method to produce high-performance Ba1-xKxFe2As2 superconducting tapes with engineered grain texture, achieving high critical current densities suitable for high-field applications.

Contribution

It introduces a novel fabrication process combining flat rolling and hot-isostatic pressing to enhance grain texture and superconducting performance in Ba1-xKxFe2As2 tapes.

Findings

Achieved critical current density of 1.1x10^5 A/cm2 at 4.2 K in 10 T field.

Enhanced transport properties with increased deformation during rolling.

Microstructure shows uniform element distribution and small, well-connected grains.

Abstract

Nowadays the development of high-field magnets strongly relies on the performance of superconducting materials. Iron-based superconductors exhibit high upper critical fields and low electromagnetic anisotropy, making them particularly attractive for high-field applications, especially in particle accelerator magnets, nuclear magnetic resonance spectrometers, medical magnetic resonance imaging systems and nuclear fusion reactors. Herein, through an industrially scalable and cost-effective manufacturing strategy, a practical level critical current density up to 1.1x10^5 A/cm2 at 4.2 K in an external magnetic field of 10 T was achieved in Cu/Ag composite sheathed Ba0.6K0.4Fe2As2 superconducting tapes. The preparation strategy combines flat rolling to induce grain texture and a subsequent hot-isostatic-pressing densification. By varying the parameters of rolling, the degree of grain texture was engineered. It is found that the transport properties of the Ba1-xKxFe2As2 tapes can be enhanced by applying a large amount of deformation during rolling, which can be attributed to the improved degree of c-axis texture. Microstructure characterizations on the highest-performance tape demonstrate that the Ba1-xKxFe2As2 phase has a uniform element distribution and small grains with good connectivity. Grain boundary pinning is consequently enhanced as proved by large currents circulating through the sample even at 25 K. Our work proves that Cu/Ag composite sheathed Ba1-xKxFe2As2 superconducting tapes can be a promising competitor for practical high-field applications in terms of the viable, scalable and cost-effective fabrication strategy applied and the high transport properties achieved in this work.