Improving Automated Visual Fault Detection by Combining a Biologically Plausible Model of Visual Attention with Deep Learning

TL;DR

This paper enhances automated visual fault detection in semiconductor wafers by integrating a biologically inspired visual attention model with deep learning, significantly improving accuracy and fault detection rates.

Contribution

It introduces a hybrid system combining biologically plausible visual attention with deep neural networks for improved defect detection in semiconductor manufacturing.

Findings

Accuracy improved from 81% to 92%.

Fault detection accuracy increased from 67% to 88%.

Error rates reduced from 19% to 8%.

Abstract

It is a long-term goal to transfer biological processing principles as well as the power of human recognition into machine vision and engineering systems. One of such principles is visual attention, a smart human concept which focuses processing on a part of a scene. In this contribution, we utilize attention to improve the automatic detection of defect patterns for wafers within the domain of semiconductor manufacturing. Previous works in the domain have often utilized classical machine learning approaches such as KNNs, SVMs, or MLPs, while a few have already used modern approaches like deep neural networks (DNNs). However, one problem in the domain is that the faults are often very small and have to be detected within a larger size of the chip or even the wafer. Therefore, small structures in the size of pixels have to be detected in a vast amount of image data. One interesting principle of the human brain for solving this problem is visual attention. Hence, we employ here a biologically plausible model of visual attention for automatic visual inspection. We propose a hybrid system of visual attention and a deep neural network. As demonstrated, our system achieves among other decisive advantages an improvement in accuracy from 81% to 92%, and an increase in accuracy for detecting faults from 67% to 88%. Hence, the error rates are reduced from 19% to 8%, and notably from 33% to 12% for detecting a fault in a chip. These results show that attention can greatly improve the performance of visual inspection systems. Furthermore, we conduct a broad evaluation, identifying specific advantages of the biological attention model in this application, and benchmarks standard deep learning approaches as an alternative with and without attention. This work is an extended arXiv version of the original conference article published in "IECON 2020", which has been extended regarding visual attention.