Development and Characterization of a Precisely Adjustable Fiber Polishing Arm

TL;DR

This paper presents a precisely adjustable fiber polishing arm with controlled force and orientation, improving the quality and repeatability of fiber end-face polishing for astronomical fiber systems.

Contribution

It introduces a modular, adjustable polishing arm with load control and inspection capabilities, enhancing fiber termination quality in astronomical applications.

Findings

Controlled polishing force reduces fiber end stress.

Adjustable angular positioning improves polish consistency.

Integrated inspection allows real-time quality assessment.

Abstract

The development of bare fiber or air-gapped microlens-fiber coupled Integral Field Units (IFUs) for astronomical applications requires careful treatment of the fiber end-faces (terminations). Previous studies suggest that minimization of fiber end face irregularity leads to better optical performance in terms of the diminishing effect of focal ratio degradation. Polishing has typically been performed using commercial rotary polishers with multiple gradually decreasing grit sizes. These polishers generally lack the ability to carefully adjust angular position and polishing force. Control of these parameters vastly help in getting a repeatable and controllable polish over a variety of glass/epoxy/metal matrices that make up integral filed units and fiber slits. A polishing arm is developed to polish the fiber terminations (IFU, mini-bundles and v-grooves) of the NIR Fiber System for the RSS spectrograph at SALT. The polishing arm angular adjustments ensure the correct position and orientation of each termination on the polishing surface during the polish. Various studies have indicated that the fiber focal ratio also degrades if the fiber end face comes under excessive stress. The polishing arm is fitted with a load cell to enable control of the polishing force. We have explored the minimal applicable end stress by applying different loads while polishing. The arm is modular to hold a variety of fiber termination styles. The polishing arm is also designed to access a fiber inspection microscope without removing the fiber termination from the arm. This enables inspection of the finish quality at various stages through polishing process.