Single Stage PFC Flyback AC-DC Converter Design

TL;DR

This paper presents a single stage 100 W PFC flyback AC-DC converter that achieves high efficiency and power factor correction with fewer components by integrating PFC and voltage regulation in one stage.

Contribution

It introduces a novel single stage boundary mode PFC flyback converter design that simplifies the circuit and maintains high efficiency and power quality.

Findings

Power factor > 0.92 across load range

Total harmonic distortion < 20%

Lower component count compared to traditional designs

Abstract

This paper discusses a 100 W single stage Power Factor Correction (PFC) flyback converter operating in boundary mode constant ON time methodology using a synchronous MOS-FET rectifier on the secondary side to achieve higher efficiency. Unlike conventional designs which use two stage approach such as PFC plus a LLC resonant stage or a two stage PFC plus flyback, the proposed design integrates the PFC and constant voltage regulation in a single stage without compromising the efficiency of the converter. The proposed design is advantageous as it has a lower component count. A design of 100 W flyback operating from universal input AC line voltage is demonstrated in this paper. The experimental results show that the power factor (PF) is greater than 0.92 and total harmonic distortion (iTHD) is less than 20% for a load varying from 25 % to 100 %. The experimental results show the advantages of a single stage design.