Mechanics of two filaments in tight contact: The orthogonal clasp

TL;DR

This study investigates the complex contact mechanics of two orthogonally arranged flexible filaments, revealing unintuitive pressure distributions and deformation behaviors, supported by experimental data and finite element simulations.

Contribution

It introduces a detailed analysis of the orthogonal clasp problem, combining experimental and computational methods, and provides a simplified geometrical theory to explain observed phenomena.

Findings

Contact pressure exhibits a curvilinear diamond shape.

Friction induces asymmetric pressure fields upon displacement.

Filament cross-sections can deform significantly.

Abstract

Networks of flexible filaments often involve regions of tight contact. Predictively understanding the equilibrium configurations of these systems is challenging due to intricate couplings between topology, geometry, large nonlinear deformations, and friction. Here, we perform an in-depth study of a simple yet canonical problem that captures the essence of contact between filaments. In the orthogonal clasp, two filaments are brought into contact, with each centerline lying in one of a pair of orthogonal planes. Our data from X-ray tomography (micro-CT) and mechanical testing experiments are in excellent agreement with the finite element method (FEM) simulations. Despite the apparent simplicity of the physical system, the data exhibits strikingly unintuitive behavior, even when the contact is frictionless. Specifically, we observe a curvilinear diamond-shaped ridge in the contact pressure field between the two filaments, sometimes with an inner gap. When a relative displacement is imposed between the filaments, friction is activated, and a highly asymmetric pressure field develops. These findings contrast to the classic capstan analysis of a single filament wrapped around a rigid body. Both the micro-CT and the FEM data indicate that the cross-sections of the filaments can deform significantly. Nonetheless, an idealized geometrical theory assuming undeformable tube cross-sections and neglecting elasticity rationalizes our observations qualitatively and highlights the central role of the small but finite tube radius of the filaments. We believe that our orthogonal clasp analysis provides a building block for future modeling efforts in frictional contact mechanics of more complex filamentary structures.