Automatic assembly of aero engine low pressure turbine shaft based on 3D vision measurement

TL;DR

This paper presents a high-precision, non-contact 3D vision measurement method for aero-engine turbine shaft assembly, enabling automatic alignment, docking, and inspection in tight spaces, improving automation and accuracy.

Contribution

It introduces a structured light binocular measurement system with advanced point cloud processing and feature matching for precise turbine shaft assembly.

Findings

Measurement accuracy of mounting surface matching < 0.05mm

Measurement accuracy of mounting hole matching < 0.1 degree

Successful implementation on an automatic assembly test-bed

Abstract

In order to solve the problem of low automation of Aero-engine Turbine shaft assembly and the difficulty of non-contact high-precision measurement, a structured light binocular measurement technology for key components of aero-engine is proposed in this paper. Combined with three-dimensional point cloud data processing and assembly position matching algorithm, the high-precision measurement of shaft hole assembly posture in the process of turbine shaft docking is realized. Firstly, the screw thread curve on the bolt surface is segmented based on PCA projection and edge point cloud clustering, and Hough transform is used to model fit the three-dimensional thread curve. Then the preprocessed two-dimensional convex hull is constructed to segment the key hole location features, and the mounting surface and hole location obtained by segmentation are fitted based on RANSAC method. Finally, the geometric feature matching is used the evaluation index of turbine shaft assembly is established to optimize the pose. The final measurement accuracy of mounting surface matching is less than 0.05mm, and the measurement accuracy of mounting hole matching based on minimum ance optimization is less than 0.1 degree. The measurement algorithm is implemented on the automatic assembly test-bed of a certain type of aero-engine low-pressure turbine rotor. In the narrow installation space, the assembly process of the turbine shaft assembly, such as the automatic alignment and docking of the shaft hole, the automatic heating and temperature measurement of the installation seam, and the automatic tightening of the two guns, are realized in the narrow installation space Guidance, real-time inspection and assembly result evaluation.