A 4-channel microfluidic hydrodynamic trap for droplet deformation and coalescence in extensional flows

TL;DR

This paper presents a microfluidic 4-channel hydrodynamic trap system for studying droplet deformation and coalescence, revealing how droplet size and viscosity ratios influence shape relaxation times in extensional flows.

Contribution

The study introduces a novel microfluidic trap platform that enables direct visualization and analysis of droplet dynamics and coalescence under controlled hydrodynamic conditions.

Findings

Droplet shape relaxation follows exponential decay.

Relaxation time depends strongly on droplet radius.

Higher viscosity ratios lead to smaller relaxation times.

Abstract

Here, we trap and control the position of droplets to study their dynamics using hydrodynamic forces alone without an external field. The hydrodynamic trap is adapted from a previously implemented Stokes trap by incorporating a drop-on-demand system to generate droplets at a T-junction geometry on the same microfluidic chip. We then study confined droplet dynamics in response to perturbation by applying a millisecond-pressure pulse to deform trapped droplets. Droplet shape relaxation after cessation of the pressure pulse follows an exponential decay. The characteristic droplet shape relaxation time is obtained from the shape decay curves for aqueous glycerol droplets of varying viscosities in the dispersed phase with light and heavy mineral oils in the continuous phase. Systems were chosen to provide similar equilibrium interfacial tensions (5-10 mN/m) with wide variations of viscosity ratios. It is found that the droplet shape relaxation shows a strong dependence on droplet radius, and a weak dependence on the ratio of dispersed to continuous phase viscosity. The relaxation time is smaller for the highest viscosity ratios, potentially indicating that the dominant viscosity controls the droplet shape relaxation time in addition to the interfacial tension and droplet size. Droplet shape relaxation time can be used inform the response of droplets in an emulsion when subjected to transient flows in various processing conditions. Finally, an application of this platform for directly visualizing individual droplet coalescence in a planar extensional flow is presented. The microfluidic four-channel hydrodynamic trap can thus be applied for studying fundamental physics of droplet deformation and droplet-droplet interactions on the micro-scale to provide an enhanced understanding of emulsion behavior on an individual droplet level.