Stack Pressure Considerations for Room Temperature All-Solid-State Lithium Metal Batteries
Jean-Marie Doux, Han Nguyen, Darren H.S. Tan, Abhik Banerjee, Xuefeng, Wang, Erik A. Wu, Chiho Jo, Hedi Yang, Ying Shirley Meng

TL;DR
This study investigates how stack pressure affects lithium metal failure in all-solid-state batteries, demonstrating that moderate pressure enables stable cycling and long-term operation at room temperature.
Contribution
It provides new insights into the role of stack pressure on lithium dendrite suppression and demonstrates reliable cycling under practical pressure conditions.
Findings
Low stack pressure of 5 MPa enables over 1000 hours of stable cycling.
Full cells can cycle over 200 times at room temperature with lithium plating.
Stack pressure significantly influences interfacial stability and failure mechanisms.
Abstract
All-solid-state batteries are expected to enable batteries with high energy density with the use of lithium metal anodes. Although solid electrolytes are believed to be mechanically strong enough to prevent lithium dendrites from propagating, various reports today still show cell failure due to lithium dendritic growth at room temperature. While cell parameters such as current density, electrolyte porosity and interfacial properties have been investigated, mechanical properties of lithium metal and the role of applied stack pressure on the shorting behavior is still poorly understood. Here, we investigated failure mechanisms of lithium metal in all-solid-state batteries as a function of stack pressure, and conducted in situ characterization of the interfacial and morphological properties of the buried lithium in solid electrolytes. We found that a low stack pressure of 5 MPa allows…
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