Optimising maintenance: What are the expectations for Cyber Physical Systems

TL;DR

This paper explores how Cyber Physical Systems can enhance predictive maintenance by monitoring wear and failure development in machinery, aiming to optimize maintenance timing and reduce unplanned failures.

Contribution

It discusses the integration of wear monitoring techniques with CPS to improve maintenance prediction and management in industrial settings.

Findings

Monitoring load and wear improves failure prediction accuracy.

Direct wear measurement methods are more reliable but costlier.

Varying load conditions pose greater challenges for maintenance prediction.

Abstract

The need for maintenance is based on the wear of components of machinery. If this need can be defined reliably beforehand so that no unpredicted failures take place then the maintenance actions can be carried out economically with mini-mum disturbances to production. There are two basic challenges in solving the above. First understanding the development of wear and failures, and second managing the measurement and diagnosis of such parameters that can reveal the development of wear. In principle the development of wear and failures can be predicted through monitoring time, load or wear as such. Moni-toring time is not very efficient, as there are only limited numbers of components that suffer from aging which as such is the result of chemical wear i.e. changes in the material. In most cases the loading of components influences their wear. In principle the loading can be stable or varying in nature. Of these two cases the varying load case is much more challenging than the stable one. The monitoring of wear can be done either directly e.g. optical methods or indirectly e.g. vibration. Monitoring actual wear is naturally the most reliable approach, but it often means that additional investments are needed. The paper discusses how the monitoring of wear and need for maintenance can be done based on the use of Cyber Physical Systems.