Rotation-assisted wet-spinning of UV-cured gelatin fibres and nonwovens

TL;DR

This paper introduces a scalable wet-spinning and UV-curing method for producing mechanically robust, water-insoluble gelatin fibres and nonwovens with tunable properties, advancing biomedical material design.

Contribution

It presents a novel multiscale approach combining functionalized gelatin synthesis with a voltage-free spinning and UV-curing process, enabling scalable production of customizable gelatin fibres and nonwovens.

Findings

Achieved tensile strength up to ~80 MPa in UV-cured Gel-4VBC fibres.

Demonstrated one-step spunlaid formation of fibroblast-friendly nonwovens.

Controlled mechanical properties through coagulation conditions.

Abstract

Photoinduced network formation is an attractive strategy for designing water-insoluble gelatin fibres as medical device building blocks and for enabling late-stage property customisation. However, mechanically-competent, long-lasting filaments are still hard to realise with current photoactive, e.g. methacrylated, gelatin systems due to inherent spinning instability and restricted coagulation capability. To explore this challenge, we present a multiscale approach combining the synthesis of 4-vinylbenzyl chloride (4VBC)-functionalised gelatin (Gel-4VBC) with a voltage-free spinning and UV-curing process so that biopolymer networks in the form of either individual fibres or nonwovens could be successfully manufactured. In comparison to state-of-the-art methacrylated gelatin, the mechanical properties of UV-cured Gel-4VBC fibres were readily modulated by adjustment of coagulation conditions, so that an ultimate tensile strength and strain at break of up to ~80 MPa and ~9 % were measured, respectively. The sequential functionalisation /spinning route proved to be highly scalable, so that one step spunlaid formation of fibroblast-friendly nonwoven fabrics was successfully demonstrated with wet spun Gel-4VBC fibres. The presented approach could be exploited to generate a library of gelatin building blocks tuneable from the molecular to the macroscopic level to deliver computer-controlled extrusion of fibres and nonwovens according to defined clinical applications.