Magnetic design of twin aperture cos-theta superconducting dipoles with a semi-analytic approach
Alessandro Maria Ricci, Pasquale Fabbricatore, Stefania Farinon

TL;DR
This paper introduces a semi-analytic magnetic design method for twin aperture cos-theta superconducting dipoles, effectively accounting for cross-talk and iron yoke effects, demonstrated on LHC upgrade magnets.
Contribution
A novel semi-analytic model for twin aperture dipole design that considers cross-talk and iron yoke effects, improving upon purely analytic approaches.
Findings
The model accurately predicts magnetic field harmonics considering cross-talk.
Iron yoke effects do not alter the optimal configuration significantly.
Two electromagnetic designs for LHC D2 dipole are presented.
Abstract
The magnetic design is a basic aspect of the superconducting magnets for particle accelerators. When dealing with single aperture cos-theta type dipoles, at the first order, the design can be performed with an analytic approach based on a sector dipole approximation followed by a numerical optimization. For double aperture dipoles the magnetic cross-talk between apertures makes this approach unfeasible. We have developed a semi-analytic model, which starting from a sector dipole approximation, allows to consider the cross-talk between the two apertures. We also demonstrate that the iron yoke contribution to harmonics, although dominant, does not change the optimal configuration found in its absence. As examples, we show two possible electromagnetic designs for the D2 dipole of the High Luminosity upgrade of LHC. The semi-analytic model can be generalized to a larger class of magnets.
| Feature | Unit | Value |
|---|---|---|
| Bore magnetic field | ||
| Magnetic length | ||
| Peak field | ||
| Operating current | ||
| Stored energy | ||
| Overall current density | ||
| Aperture | ||
| Separation beam at cold | ||
| Operating temperature | ||
| Margin on load line | % | |
| Multipole variation due to iron saturation | unit |
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Taxonomy
TopicsSuperconducting Materials and Applications · Particle accelerators and beam dynamics · Particle Accelerators and Free-Electron Lasers
Magnetic design of twin aperture
superconducting dipoles with a semi-analytic approach
Alessandro Maria Ricci
[email protected]](mailto:[email protected],)
Dipartimento di Fisica, Università di Genova, via Dodecaneso 33, I-16146 Genova, Italy
INFN sezione di Genova, via Dodecaneso 33, I-16146 Genova, Italy
Pasquale Fabbricatore
INFN sezione di Genova, via Dodecaneso 33, I-16146 Genova, Italy
Stefania Farinon
INFN sezione di Genova, via Dodecaneso 33, I-16146 Genova, Italy
(February 27, 2024, \currenttime)
Abstract
The magnetic design is a basic aspect of the superconducting magnets for particle accelerators. When dealing with single aperture type dipoles, at the first order, the design can be performed with an analytic approach based on a sector dipole approximation followed by a numerical optimization. For double aperture dipoles the magnetic cross-talk between apertures makes this approach unfeasible. We have developed a semi-analytic model, which starting from a sector dipole approximation, allows to consider the cross-talk between the two apertures. We also demonstrate that the iron yoke contribution to harmonics, although dominant, does not change the optimal configuration found in its absence. As examples, we show two possible electromagnetic designs for the D2 dipole of the High Luminosity upgrade of LHC. The semi-analytic model can be generalized to a larger class of magnets.
pacs:
07.55.Db, 41.85.Lc, 84.71.Ba, 85.70.Ay
I Introduction
The superconducting dipoles bending the beams in particle accelerators must provide a high homogeneous magnetic field. The generally used criterion is that any higher order multipole component must be lower than of the central field. Moreover, many constraints on the coil shape (minimum bending radius, maximum magnet dimensions, inter-layer spacers, …), the operating margins, the effects of permanent currents and of magnetic components and the costs have to be taken into account, introducing difficulties in the design.
Four different types of layouts have been built and tested over the years to generate magnetic dipoles: coil CERN:LHC , common coil Novitski:common coil , block coil Milanese:FRESCA2 and more recently canted solenoid Caspi:CCT . The most used configuration is the type, which can be considered a simple way for approximating an ideal annular current density distribution proportional to the cosine of the azimuth, so generating a perfect dipole. In practical layouts, the annulus is approximated by conveniently piling up the conductors in blocks separated by spacers and carrying the same constant current density. This arrangement, with different number of layers and of spacers, has been widely used for the dipoles built until now CERN:LHC ; Wilson:Tevatron . Presently, most of the magnets for the High Luminosity upgrade CERN:HL-LHC of the Large Hadron Collider CERN:LHC at CERN are based on this layout and EuroCirCol Collaboration lately has chosen the design as baseline for the dipoles of the Future Circular Collider Schoerling:EuroCirCol .
The dipolar coils typically include a long straight section ( ), so that a 2D analysis assuming infinitely long conductors can be considered a good approximation. For the layout, many numerical algorithms exist to optimize the position of the conductors in the cross section Russenschuck:field computation , but all of them, to be really effective, have to operate on configurations which are not too far from a local optimum. Analytic models of coils have been done for dipoles and quadrupoles Devred:sc magnets , approximating the blocks as annular sectors, and are often used to carry out an initial coarse optimization of the parameters of an accelerator and to estimate dimensions and costs Rossi:sector coil . However, they can’t be employed to control the homogeneity of the magnetic field for various reasons. First of all, in a real coil the block shape differs from the sector. Moreover, in colliders as LHC, where two beams run one very near the other, the magnets must be done in twin aperture, i.e. with two close coils surrounded by the iron yoke. The sector model can describe analytically neither the cross-talk between the two coils nor the non-linear iron yoke contribution. This problem is particularly important to a special class of dipoles involved in proximity of the Interaction Region (IR) of colliders, the separation/recombination dipoles. These special magnets are used for separating and recombining the beams before and after the collision in the Interaction Point (IP). In order to accomplish this role the magnetic field must be concord in both apertures generating a considerable magnetic cross-talk if the magnetic field is enough high as it happens for the D2 magnets of the High Luminosity upgrade of LHC CERN:HL-LHC ; Farinon:D2 .
Starting from the analytic model of a sector dipole, we show a semi-analytic model that lets to control and optimize the field quality of dipoles in twin aperture, supposing that the iron yoke contribution to harmonics, although dominant, does not change the optimal configuration found in its absence. It is worth noting that the same approach can be used for different coil layouts as for instance dipoles in block coil and common coil configurations, as reported in Ref. Rochepault:block coil ; Xu:common coil , or quadrupoles.
In Section II we review the sector model, in Section III we introduce the semi-analytical model and finally in Section IV we show as examples two possible electromagnetic designs for the D2 dipole Farinon:D2 of the High Luminosity upgrade of the Large Hadron Collider.
II The sector model
It is well known that for the accelerator magnets, away from the ends, the multipole fields have only components on -plane and they are constant along the beam (i.e. along the magnet). So, the vector potential has only the component and we can resolve the Laplace equation in cylindrical coordinates. Then, introducing the complex notation, the magnetic field can be written as:
[TABLE]
where is a reference radius usually chosen as of the aperture radius and the coefficients and are called skew and normal cylindrical harmonics, respectively. In European definition (1), each component of order represents the -pole component. In polar coordinates the cylindrical harmonics are expressed as
[TABLE]
where is the vector potential calculated at the reference radius.
The cylindrical harmonics of a dipole can be normalized to units as and , where is the dipole field, so that eq. (1) becomes
[TABLE]
Integrating the vector potential generated by a current line in position , where , we find the normal multipole coefficients for a current line with :
[TABLE]
Similarly, we can find the skew coefficients .
Integrating this last equation over the regions on the xy-plane where , one can find analytic or semi-analytic expressions for the harmonic components generated by any system of currents.
For instance, if we consider a single block dipole as shown in Fig. 1, with a uniform current density , the odd normal harmonics can be obtained by integrating eq. (5) over the sector:
[TABLE]
In case of left-right asymmetric coil, which has to be introduced to minimize the effects of cross-talk in twin aperture magnets, as will be shown in the next section, the normal multipoles becomes:
[TABLE]
and
[TABLE]
where is the angle for the right sector and is the angle for the left sector.
III The semi-analytic model
The twin aperture configuration introduces a complicating factor, i.e. the evaluation of the contribution to the harmonic components which one aperture exerts on the other. For this reason, we propose a semi-analytic model, which extend the sector model and is based on three statements.
We suppose that the iron yoke contribution to harmonics, although dominant, does not change the optimal configuration found in its absence. 2. 2.
We assume that the difference between sectors and real blocks is small, so we can describe analytically one coil (e.g. the right one) using a discretized sector model. Each sector is identified by a starting angle and by a number of turns , where is an index identifying the sector number. The total angle spanned by each sector is given by , where is the “quantum” of angle occupied by each turn. It is calculated as
[TABLE]
where is the middle thickness of the cable considered as conductor plus insulation and is the inner radius. 3. 3.
Because the cables of the left coil are far from the center of the right coil (i.e. from the region where harmonics are computed), we can describe analytically also the left coil, approximating each turn with a single current line flowing in the center of the turn itself.
Because the left coil is mirrored to the right one, we must connect the coordinates of the current lines , where is an integer from [math] to , to the variables of each sector . This can be done by simple trigonometric formulas. First, we define the polar coordinates of the current lines in the middle of each turn of the right coil (see Fig. 2-3) as
[TABLE]
Then, we set the polar coordinates of the current lines of the left coil, splitting between external and internal sectors of each coil (see always Fig. 2-3). For the external sectors we obtain
[TABLE]
where is half of the inter-beam distance; while for the internal sectors we find
[TABLE]
The algorithm is performed in the following way. First of all, we create a random symmetric configuration of the right coil, solving numerically for each odd the equation system for a sector model with fixed number of blocks :
[TABLE]
where and are given by eq. (6):
[TABLE]
Then, we mirror this configuration to the left side, i.e. we compute the coordinates of the current lines of the left coil, using eq. (10), (11) and (12), and the sum of their contributions to the harmonic components of the right aperture, by eq. (5) with fixed current intensity . For the left sectors of left coil we use the equation
[TABLE]
where and are given by eq. (11). Likewise, for the right sectors we use the equation
[TABLE]
where and are given by eq. (12). So, the order contribution of the left coil is
[TABLE]
Finally, we resolve numerically a new equation system to find a new coordinate set of an asymmetric configuration which offsets the harmonics (18) regarding them as fixed values:
[TABLE]
where , and are got from eq. (7) and (8):
[TABLE]
with the current density of each conductor in the right coil blocks derived from the current intensity , as , where is the area of each conductor computed as
[TABLE]
The equation systems (13) and (19) have and freedom degrees, respectively. So, eq. (13) can be solved to set to zero the first harmonics and eq. (19) for the first harmonics. We can put additional constraints to rule out unrealistic configurations and set the total number of turns in the coil. Then we proceed by mirroring again this new configuration to the left side to the harmonic components of the right aperture and then resolving again the equation system (19). We repeat these steps until the configuration doesn’t change anymore. Finally, we use this result as a starting point for a numerical optimization which considers the real shape of the blocks and the iron yoke contribution.
IV Numerical results
The High Luminosity upgrade CERN:HL-LHC of the Large Hadron Collider CERN:LHC at CERN requires the replacement of the superconducting magnets before and after the interaction regions (IRs) of the ATLAS and CMS experiments Bottura:magnets . An important role is played by the dipoles recombining and separating the particles of the two proton beams around the Interaction Regions (IRs) Todesco:IR . This section is made up of two dipoles, D1 and D2, which bend the two beams in opposite directions. In particular D2 Farinon:D2 is a twin aperture magnet (both apertures are in diameter) with an interbeam distance of , generating in both apertures an integrated dipolar magnetic field of with the same polarity. The coil is wound with the same conductor as the LHC dipole outer layer CERN:LHC .
The main features of the D2 dipole are listed in Table 1 and Fig. 4 shows a schematic view of the cold mass. The main components are the winding (in red) split into five blocks for a total of 31 turns per quadrant, the copper wedges (in light grey), the stainless steel collars (in grey), the \ceAl alloy sleeves (in light blue), the iron yoke (in blue) and stainless steel keys, pins and clamps (in green). Each aperture is individually collared, then both are inserted into the \ceAl alloy sleeves, whose function is keeping the apertures in the right position and support the repulsive Lorentz force, nearly , arising at full current. The cross-talk between the two coils is compensated through a left-right asymmetric coil design.
This dipole was designed in last years at INFN and a short model has been constructed Bersani:D2 and presently under test. The magnetic design was performed with Roxie starting from a tentative initial configuration based on some analytical considerations Rossi:sector coil . We have reconsidered this design on the basis of the developed semi-analytical approach and studied the configurations with three, four and five asymmetric blocks.
The equation systems (13) and (19) have been solved using the software Wolfram Mathematica 11.2 Wolfram:Mathematica . The convergence has been very fast (few minutes). The final numerical optimization with real blocks and iron yoke has been performed by the program ROXIE Russenschuck:field computation , assuming the iron yoke as in Fig. 4. We found two possible electromagnetic designs for the D2 dipole. Fig. 5 and 6 show the two designs with and blocks, respectively. Table 2 and 3 display the field quality in the bore for the two configurations, respectively. In the first, the current intensity in each block is , the peak field is and the percentage on the load line is about %. In the second, the current intensity in each block is , the peak field is and the percentage on the load line is about %. Finally, Fig. 7 and Fig 8 show the geometrical and saturation normal harmonics from to versus the magnetic field in the bore for both configurations. No possible configuration was found under blocks.
The five block configuration is not far from the one used in the design of D2, the field quality is slightly better but the peak field is 0.1 T higher. In this case the optimum configuration has been found in more straight way and in much less time. The four block configuration is equivalent to the five block in terms of field quality and in principle is a valid alternative to the present design, which, however is supported now by model construction, whilst the four block option would still require a long development of specific constructive methods.
V Conclusions
Starting from the sector model, we have developed a semi-analytical model for the electromagnetic design of twin aperture superconducting dipoles. It enables to find optimized electromagnetic designs, solving trigonometric equation systems in a short time and this makes possible to map the phase space. As example we showed its application on the D2 dipole Farinon:D2 for the High Luminosity upgrade CERN:HL-LHC of LHC CERN:LHC . It allowed to find two possible electromagnetic designs with and blocks and with an excellent homogeneity of the magnetic field.
Finally, it is worth noting that the same approach can be used for different coil layouts as for instance dipoles in block coil and common coil configurations Rochepault:block coil ; Xu:common coil or quadrupoles.
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