Diamond-Like Carbon Coatings on Plasma Nitrided M2 Steel: effect of deposition parameters on adhesion properties

TL;DR

This study investigates how plasma nitriding treatment enhances the adhesion of diamond-like carbon coatings on M2 steel, demonstrating improved adhesion properties through combined plasma treatments and coatings.

Contribution

It introduces a combined plasma nitriding and PECVD process to improve DLC coating adhesion on M2 steel, highlighting the synergetic effects of substrate pre-treatment.

Findings

Enhanced DLC adhesion on plasma nitrided surfaces

Nitrided layer characterized by microscopy and diffraction

DLC coatings identified as a-C:H type via Raman spectroscopy

Abstract

Diamond-like carbon (DLC) coatings have excellent mechanical and tribological properties, as well as good wear and corrosion resistance. They are well established in medical, metalworking and automotive applications. However, further improvements are needed and substrate pre-treatment plays an important role in supporting and enforcing the adhesion and service performance of the DLC coatings. In this work, the synergetic effect of low-pressure arc plasma-assisted-nitriding (PAN) treatment of M2 steel and plasma-enhanced chemical vapor deposition (PECVD) on the DLC coatings adhesion was analyzed. Adhesion strength of a duplex DLC + nitriding coating system was compared to the performance of DLC-coatings applied on non-nitrided M2 steel substrates. The nitrided layer was analyzed by optical microscopy, X-ray diffraction, Vickers microhardness and atomic force microscopy. DLC coatings were analyzed using Raman spectroscopy revealing that DLC a-C:H type was obtained. The adhesion properties were analyzed by scratch testing supported by optical microscopy and Scanning Electron Microscope. Results showed an improvement of the DLC adhesion on the plasma nitrided surfaces.