Processing of dense bio-inspired ceramics with deliberate microtexture

TL;DR

This paper presents a scalable method combining MASC and TGG techniques to produce dense, microtextured ceramics with controlled grain orientation, inspired by biological materials, enabling tailored mechanical and functional properties.

Contribution

It introduces a novel combination of MASC and TGG processes to precisely control microstructure and properties in ceramics, mimicking biological architectures.

Findings

Achieved 95% dense alumina with programmable grain orientation.

Fabricated bio-inspired microstructures with periodic patterns.

Demonstrated local mechanical property tailoring via micro-indentation.

Abstract

The architectures of biological hard materials reveal finely tailored complex assemblies of mineral crystals. Numerous recent studies associate the design of these local assemblies with impressive macroscopic response. Reproducing such exquisite control in technical ceramics conflicts with commonly used processing methods. Here, we circumvent this issue by combining the recently developed Magnetically-Assisted Slip Casting (MASC) technique with the well-established process of Templated Grain Growth (TGG). MASC enables the local control over the orientation of platelets dispersed among smaller isotropic particles. After a high temperature pressure-less treatment, the grains of the final ceramic follow the same orientation of the initial platelets. This combination allows us to produce 95 % dense alumina part with a grain orientation following any deliberate orientation. We successfully fabricated microstructures inspired from biological materials with ceramics that present periodically varying patterns with a programmable pitch of a few tens of microns. We confirmed the capacity of the process to tailor local mechanical properties through local grains orientation using micro-indentation. This micrometer scale control over the local mechanical properties could be applied to adapt ceramic structures to complex loads using this inexpensive and scalable process. In systems where functional properties also depend on anisotropic grain orientation, the principle presented here could enable the creation of new multifunctional ceramics.