Thermal theory of aluminum particle ignition in continuum, free-molecular, and transition heat transfer regimes

TL;DR

This paper models the thermal ignition of aluminum particles across different heat transfer regimes, highlighting how size and heat transfer modes influence ignition temperature and behavior.

Contribution

It introduces a comparative analysis of continuum, free-molecular, and transition heat transfer models for aluminum particle ignition, emphasizing the role of heat transfer mechanisms.

Findings

Ignition temperature varies from 700 to 1500 K depending on particle size.

Transition heat transfer significantly affects ignition behavior in 1-100 μm particles.

Energy accommodation influences the ignition mode and thermal runaway conditions.

Abstract

Most studies on nano- and micro- sized aluminum particle ignition have been focused on the processes occuring inside particles. In the current paper, thermal ignition of an aluminum particle in the air is simulated with different heat transfer models: continuum, free-molecular and Fuchs model. A single parabolic oxidation law is assumed in the particle size range from nano- to millimeter diameters. A particle is considered ignited when it reaches the oxide melting point. The criterion defining the limits of validity for each model is the ratio of continuum and free-molecular heat transfer rates. The dependence of ignition temperature $T_i$ on particle size is in a qualitative agreement with the experimental trends: $T_i$ can have values in the range 700--1500 K for nanoparticles due to the dominating contribution of a free-molecular heat transfer, and sharp growth of $T_i$ with the particle size in the range of 1-100 $\mu$m diameter is due to the transitional character of heat transfer. For small values of accommodation coefficient, ignition may occur in the critical ignition mode with the thermal runaway. The results suggest the importance of heat transfer and, in particular, energy accommodation in ignition of nano- and micro- sized particles.