Quasi-static and Dynamic Behavior of Additively Manufactured Metallic Lattice Cylinders

TL;DR

This study investigates the quasi-static and dynamic mechanical behavior of additively manufactured stainless steel lattice cylinders, revealing their energy absorption, stiffness reduction, and strain rate hardening effects through experiments and simulations.

Contribution

It provides new insights into the dynamic response of 3D printed metallic lattice structures, combining experimental data with finite element modeling.

Findings

Lattice cylinders reduce transmitted wave amplitude by up to 21% compared to hollow cylinders.

Increasing loading rate by five orders of magnitude increases peak force by about 36%.

Finite element simulations show good qualitative agreement with experimental results.

Abstract

Lattice structures have tailorable mechanical properties which allows them to exhibit superior mechanical properties (per unit weight) beyond what is achievable through natural materials. In this paper, quasi-static and dynamic behavior of additively manufactured stainless steel lattice cylinders is studied. Cylindrical samples with internal lattice structure are fabricated by a laser powder bed fusion system. Equivalent hollow cylindrical samples with the same length, outer diameter, and mass (larger wall thickness) are also fabricated. Split Hopkinson bar is used to study the behavior of the specimens under high strain rate loading. It is observed that lattice cylinders reduce the transmitted wave amplitude up to about 21% compared to their equivalent hollow cylinders. However, the lower transmitted wave energy in lattice cylinders comes at the expense of a greater reduction in their stiffness, when compared to their equivalent hollow cylinder. In addition, it is observed that increasing the loading rate by five orders of magnitude leads to up to about 36% increase in the peak force that the lattice cylinder can carry, which is attributed to strain rate hardening effect in the bulk stainless steel material. Finite element simulations of the specimens under dynamic loads are performed to study the effect of strain rate hardening, thermal softening, and the failure mode on dynamic behavior of the specimens. Numerical results are compared with experimental data and good qualitative agreement is observed.