The process of 3D-printed skull models for the anatomy education

TL;DR

This study presents a practical process for creating accurate 3D-printed skull models from CT data, involving digital correction and low-cost printing, to aid medical education with detailed anatomical models.

Contribution

The paper introduces a comprehensive workflow combining image processing and 3D printing to produce accurate skull models from CT scans, improving educational tools.

Findings

Printed skull models accurately replicate complex structures.

The process reduces errors and repair time to within 6 hours.

Models serve as effective alternatives to cadaveric skulls.

Abstract

Objective The 3D printed medical models can come from virtual digital resources, like CT scanning. Nevertheless, the accuracy of CT scanning technology is limited, which is 1mm. In this situation, the collected data is not exactly the same as the real structure and there might be some errors causing the print to fail. This study presents a common and practical way to process the skull data to make the structures correctly. And then we make a skull model through 3D printing technology, which is useful for medical students to understand the complex structure of skull. Materials and Methods The skull data is collected by the CT scan. To get a corrected medical model, the computer-assisted image processing goes with the combination of five 3D manipulation tools: Mimics, 3ds Max, Geomagic, Mudbox and Meshmixer, to reconstruct the digital model and repair it. Subsequently, we utilize a low-cost desktop 3D printer, Ultimaker2, with polylactide filament (PLA) material to print the model and paint it based on the atlas. Result After the restoration and repairing, we eliminate the errors and repair the model by adding the missing parts of the uploaded data within 6 hours. Then we print it and compare the model with the cadaveric skull from frontal, left, right and anterior views respectively. The printed model can show the same structures and also the details of the skull clearly and is a good alternative of the cadaveric skull.