Anisotropic coalescence criterion for nanoporous materials

TL;DR

This paper develops an analytical coalescence criterion for nanoporous materials that accounts for anisotropy, interface stresses, and complex loading, validated by numerical simulations, to improve ductile fracture modeling.

Contribution

It introduces a new yield criterion for nanoporous materials in the coalescence regime, incorporating anisotropy and interface stresses, extending existing models beyond the growth regime.

Findings

Good agreement between analytical and numerical coalescence stresses for spheroidal voids.

The criterion effectively predicts the onset of void coalescence under various loading conditions.

Extension of interface stress modeling to orthotropic materials is demonstrated.

Abstract

Ductile fracture through void growth and coalescence depends significantly on the plastic anisotropy of the material and on void size, as shown by experiments and/or numerical simulations through several studies. Macroscopic (homogenized) yield criteria aiming at modeling nanoporous materials have been proposed only for the growth regime, i.e. non-interacting voids. The aim of this study is thus to provide a yield criterion for nanoporous materials relevant for the coalescence regime, i.e. when plastic flow is localized between voids. Through homogenization and limit analysis, and accounting for interface stresses at the void-matrix interface, analytical coalescence criterion is derived under the following conditions: axisymmetric loading, orthotropic material obeying Hill's plasticity, cylindrical voids in cylindrical unit-cell. Incidentally, an orthotropic extension of the existing isotropic modeling of interface stresses through limit analysis is described and used. The proposed coalescence criterion is then extended to account for combined tension and shear loading conditions. Numerical limit analyses have been performed under specific conditions / materials parameters to get supposedly exact (up to numerical errors) results of coalescence stress. A good agreement between the analytical coalescence criteria derived in this study and numerical results is found for elongated spheroidal voids, making them usable to predict the onset of void coalescence in ductile fracture modeling of nanoporous materials.