Theoretical estimates for flat voids coalescence by internal necking

TL;DR

This paper develops theoretical upper-bound estimates for the limit load at which flat voids coalesce by internal necking, providing formulas that align well with numerical analysis and aid ductile fracture modeling.

Contribution

It introduces a rigorous upper-bound mathematical expression for the coalescence limit load of flat voids, including integral and closed-form formulas, applicable to penny-shaped cracks.

Findings

The estimates agree well with numerical limit analysis.

Finite limit-loads are obtained for penny-shaped cracks.

An approximate formula for combined tension and shear loading is provided.

Abstract

Coalescence of voids by internal necking is in most cases the last microscopic event related to ductile fracture and corresponds to a localized plastic flow between adjacent voids. Macroscopic load associated to the onset of coalescence is classically estimated based on limit analysis. However, a rigorous upper-bound mathematical expression for the limitload required for flat voids coalescence that remains finite for penny-shaped voids/cracks is still unavailable. Therefore, based on limit analysis, theoretical upper-bound estimates - both integral expression and closed-form formula - are obtained for the limit-load of cylindrical flat voids in cylindrical unit-cell subjected to boundary conditions allowing the assessment of coalescence, for axisymmetric stress state. These estimates, leading to finite limit-loads for pennyshaped cracks, are shown to be in very good agreement with numerical limit analysis, for both cylindrical and spheroidal voids. Approximate formula is also given for coalescence under combined tension and shear loading. These coalescence criteria can thus be used to predict onset of coalescence of voids by internal necking in ductile fracture modelling.