Polylactic acid-nanocrystalline carbonated hydroxyapatite (PLA-cHAP) composite: preparation and surface topographical structuring with direct laser writing (DLW)

TL;DR

This study presents a method for creating a PLA-cHAP composite with microstructured surfaces using direct laser writing, including synthesis of nanocrystalline cHAP and analysis of surface morphology influenced by laser parameters.

Contribution

It introduces a novel fabrication process combining synthesis of nanocrystalline cHAP with surface structuring via DLW on PLA-cHAP composites.

Findings

Successful synthesis of phase-pure nanocrystalline cHAP.

Controlled surface topography achieved through DLW parameters.

Insights into dopant and laser effects on surface morphology.

Abstract

The fabrication of polylactic acid (PLA)-carbonated hydroxyapatite (cHAP) composite material from synthesised phase pure nano-cHAP and melted PLA by mechanical mixing at 220-235{\deg}C has been developed in this study. Topographical structuring of PLA-cHAP composite surfaces was performed by direct laser writing (DLW). Microstructured surfaces and the apatite distribution within the composite and formed grooves were evaluated by optical and scanning electron microscopies. The influence of the dopant concentration as well as the laser power and translation velocity on the composite surface morphology is discussed. The synthesis of carbonated hydroxyapatite (cHAP) nanocrystalline powders via wet chemistry approach from calcium acetate and diammonium hydrogen phosphate precursors together with crosslinking and complexing agents of polyethylene glycol, poly(vinyl alcohol) and triethanolamine is also reported. Thermal decomposition of the gels and formation of nanocrystalline cHAP were evaluated by thermal analysis, mass spectrometry and dilatometry measurements. The effect of organic additives on the formation and morphological features of cHAP was investigated. The phase purity and crystallinity of the carbonated apatite powders were evaluated by X-ray diffraction analysis and FT-IR spectroscopy.