Diffusion-Based Coarse Graining in Hybrid Continuum-Discrete Solvers: Applications in CFD-DEM

TL;DR

This paper presents a diffusion-based coarse-graining method for CFD-DEM simulations that improves accuracy on fine meshes, is computationally efficient, and easily integrable into existing CFD solvers, enhancing simulation robustness and physical realism.

Contribution

The authors adapt a diffusion-equation-based coarse-graining method to CFD-DEM, demonstrating its effectiveness and advantages over existing methods in terms of accuracy, efficiency, and implementation simplicity.

Findings

Converged results on meshes with cell sizes smaller than particle diameter.

Low additional computational cost when particles per cell are large.

Robust and physically realistic simulation outcomes.

Abstract

In this work, a coarse-graining method previously proposed by the authors in a companion paper based on solving diffusion equations is applied to CFD-DEM simulations, where coarse graining is used to obtain solid volume fraction, particle phase velocity, and fluid-particle interaction forces. By examining the conservation requirements, the variables to solve diffusion equations for in CFD-DEM simulations are identified. The algorithm is then implemented into a CFD-DEM solver based on OpenFOAM and LAMMPS, the former being a general-purpose, three-dimensional CFD solver based on unstructured meshes. Numerical simulations are performed for a fluidized bed by using the CFD-DEM solver with the diffusion-based coarse-graining algorithm. Converged results are obtained on successively refined meshes, even for meshes with cell sizes comparable to or smaller than the particle diameter. This is a critical advantage of the proposed method over many existing coarse-graining methods, and would be particularly valuable when small cells are required in part of the CFD mesh to resolve certain flow features such as boundary layers in wall bounded flows and shear layers in jets and wakes. Moreover, we demonstrate that the overhead computational costs incurred by the proposed coarse-graining procedure are a small portion of the total costs in typical CFD-DEM simulations as long as the number of particles per cell is reasonably large, although admittedly the computational overhead of the coarse graining often exceeds that of the CFD solver. Other advantages of the present algorithm include more robust and physically realistic results, flexibility and easy implementation in almost any CFD solvers, and clear physical interpretation of the computational parameter needed in the algorithm. In summary, the diffusion-based method is a theoretically elegant and practically viable option for CFD-DEM simulations.