On a dislocation density based two-phase plasticity model: refinement and extension to non-proportional loading

TL;DR

This paper refines and extends a microstructural dislocation density model to better predict two-phase plasticity under non-proportional loading, incorporating load path sensitivity and improving parameter identification for aluminum alloys.

Contribution

It introduces a refined micro model with enhanced numerical stability and extends it to account for load path changes, coupling microstructure evolution with macroscopic viscoplasticity.

Findings

The refined model accurately captures dislocation density evolution.

Load path changes significantly affect microstructure evolution.

The extended model responds effectively to ECAP load cases.

Abstract

The two-phase composite approach of Estrin et al. (1998) describes an evolving dislocation cell structure. Mckenzie et al. (2007) enhanced the model to capture the effects of hydrostatic pressure and temperature during severe plastic deformation. The goal of the present study is to incorporate this microstructural model into the macroscopic viscoplasticity framework proposed by Shutov and Krei\ss ig (2008a). Thereby, the two-phase composite approach is examined carefully. Both physical and numerical drawbacks are revealed and possible solutions are presented, thus leading to a refined micro model. Moreover, some improvements concerning reliable parameter identification are suggested as well. The material parameters of the refined micro model are identified for an aluminum alloy using TEM cell size measurements. Then, an extension to non-proportional deformation is performed in such a way that the evolution of dislocation densities becomes sensitive to load path changes. Experimental findings suggest that such deformation modes can significantly influence the evolution of microstructure, including the dissolution of cells and the reduction of total dislocation density shortly after the load path change. In order to capture such effects, some tensor-valued state variables are introduced which couple the refined micro model with the macroscopic viscoplasticity model. As a result, a new system of constitutive equations is obtained. In order to demonstrate its capability to respond to load path changes, load cases as typical for Equal Channel Angular Pressing (ECAP) are considered. The obtained evolution of dislocation populations differs signficantly depending on which ECAP route is applied.