Crucible-free Pulling of Germanium Crystals

TL;DR

This paper explores crucible-free germanium crystal growth using floating zone methods, addressing stability issues caused by germanium's density and heat properties, and proposes solutions involving gas atmospheres and energy sources.

Contribution

It introduces a novel approach for stable germanium crystal growth via crucible-free methods, combining gas atmospheres and dual energy sources, validated through experiments and temperature field simulations.

Findings

Helium atmosphere improves stability of floating zone growth.

Using a mixture of Ar and He enhances melting behavior.

Simulation and LPS measurements validate process improvements.

Abstract

Commonly, germanium crystals are grown after the Czochralski (CZ) method. The crucible-free pedestal and floating zone (FZ) methods, which are widely used for silicon growth, are hardly known to be investigated for germanium. The germanium melt is more than twice as dense as liquid silicon, which could destabilize a floating zone. Additionally, the lower melting point and the related lower radiative heat loss is shown to reduce the stability especially of the FZ process with the consequence of a screw-like crystal growth. We found that the lower heat radiation of Ge can be compensated by the increased convective cooling of a helium atmosphere instead of the argon ambient. Under these conditions, the screw-like growth could be avoided. Unfortunately, the helium cooling deteriorates the melting behavior of the feed rod. Spikes appear along the open melt front, which touch on the induction coil. In order to improve the melting behavior, we used a lamp as a second energy source as well as a mixture of Ar and He. With this, we found a final solution for growing stable crystals from germanium by using both gases in different parts of the furnace. The experimental work is accompanied by the simulation of the stationary temperature field. The commercially available software FEMAG-FZ is used for axisymmetric calculations. Another tool for process development is the lateral photo-voltage scanning (LPS), which can determine the shape of the solid-liquid phase boundary by analyzing the growth striations in a lateral cut of a grown crystal. In addition to improvements of the process, these measurements can be compared with the calculated results and, hence, conduce to validate the calculation.