An experimental and numerical study of water jet cleaning process

TL;DR

This study combines experimental, numerical, and theoretical approaches to analyze water jet cleaning, focusing on pressure decay, air entrainment, and optimal stand-off distances to enhance cleaning efficiency.

Contribution

It introduces a comprehensive model integrating experiments, simulations, and theory to optimize water jet cleaning processes and determine critical operational distances.

Findings

Pressure decay along the jet is linear.

No cleaning occurs beyond 1.68D radially from the centerline.

Optimal stand-off distance is approximately 5D.

Abstract

In this paper, we have experimentally, numerically and theoretically investigated the water jet cleaning process. Very high speed water jets (~80-200 m/s) are typically used in such cleaning operations. These jets diffuse in the surrounding atmosphere by the process of air entrainment and this contributes to the spreading of the jet and subsequent decay of pressure. Estimation of this pressure decay and subsequent placement of the cleaning object is of paramount importance in manufacturing and material processing industries. Also, the pressure distribution on the cleaning surface needs to be assessed in order to understand and optimize the material removal process. In an industrial setting, experimental study is performed to formulate the pressure characteristics. It has shown that the decay of stagnation pressure along the axial direction is linear. It also revealed that no cleaning is possible at radial locations greater than 1.68D from the centerline. Numerical simulations are performed to capture the process of air entrainment in the jet and the subsequent pressure characteristics. The simulation results are found to correctly predict the experimental data. Moreover, a theoretical model for evaluating the optimal and critical stand-off distances has also been derived. Based on our results, we found that the optimal stand-off distance in cleaning operations is ~5D and the jet looses its cleaning ability at axial distances greater than ~26D.