Interfacial instability in turbulent flow over a liquid film in a channel

TL;DR

This paper develops a new stability model for turbulent gas flow over a liquid film, identifying dominant viscosity-contrast instability and validating results with experimental data, highlighting the influence of surface roughness and wave speed.

Contribution

It introduces a comprehensive base state velocity profile requiring only flowrate or pressure drop, enabling analysis of multiple instability mechanisms with validation against existing data.

Findings

Viscosity-contrast mechanism is the dominant instability mode.

Perturbations in turbulent stress are negligible for thin liquid layers.

Surface roughness can suppress the interfacial instability.

Abstract

We revisit here the stability of a deformable interface that separates a fully-developed turbulent gas flow from a thin layer of laminar liquid. Unlike previous work, the turbulent base state velocity profile proposed here requires only a specification of a flowrate or pressure drop, and no a posteriori choice of parameters. Moreover, the base state contains sufficient detail such that it allows for instability due to a viscosity-contrast mechanism (which turns out to be dominant) as well as instability due to a critical-layer-type mechanism, and it is validated against the experimental and numerical data available in the literature. Furthermore, the effect of perturbations in the turbulent stress distributions is investigated, and demonstrated, for the first time, to be small for cases wherein the liquid layer is thin. The detailed modelling of the liquid layer elicits two unstable modes, and mode competition can occur, although in most cases the instability is due to the viscosity-contrast mechanism. In particular, there is the possibility that surface roughness can reduce the growth rate of the interfacial mode, and promote a liquid-layer instability to the status of most dangerous mode. Our base-state model facilitates a new definition of `slow' and `fast' waves. We use our linear stability analysis to determine the factors that affect the wave speed and demonstrate that the waves are `slow' according to the definition proposed here. Finally, we compare our results with experimental data, and good agreement is obtained.