How metal films de-wet substrates - identifying the kinetic pathways and energetic driving forces

TL;DR

This study investigates the kinetic pathways and energetic forces driving the de-wetting of metal films, specifically chromium on tungsten, revealing how stress and substrate steps influence island formation and film morphology.

Contribution

It identifies the role of surface and interface stress in de-wetting and demonstrates the influence of substrate steps on 3D island formation during film growth.

Findings

Surface and interface stress drive film instability.

De-wetting initiates at substrate step bunches.

3D islands form during film growth at elevated temperatures.

Abstract

We study how single-crystal chromium films of uniform thickness on W(110) substrates are converted to arrays of three-dimensional (3D) Cr islands during annealing. We use low-energy electron microscopy (LEEM) to directly observe a kinetic pathway that produces trenches that expose the wetting layer. Adjacent film steps move simultaneously uphill and downhill relative to the staircase of atomic steps on the substrate. This step motion thickens the film regions where steps advance. Where film steps retract, the film thins, eventually exposing the stable wetting layer. Since our analysis shows that thick Cr films have a lattice constant close to bulk Cr, we propose that surface and interface stress provide a possible driving force for the observed morphological instability. Atomistic simulations and analytic elastic models show that surface and interface stress can cause a dependence of film energy on thickness that leads to an instability to simultaneous thinning and thickening. We observe that de-wetting is also initiated at bunches of substrate steps in two other systems, Ag/W(110) and Ag/Ru(0001). We additionally describe how Cr films are converted into patterns of unidirectional stripes as the trenches that expose the wetting layer lengthen along the W[001] direction. Finally, we observe how 3D Cr islands form directly during film growth at elevated temperature. The Cr mesas (wedges) form as Cr film steps advance down the staircase of substrate steps, another example of the critical role that substrate steps play in 3D island formation.