Contactless Thermal Characterization Method of PCB-s Using Different IR Sensor Arrays

TL;DR

This paper introduces a quasi real-time, contactless infrared-based method for thermal mapping of PCBs, enabling in situ hot spot detection in operating systems without disrupting system operation.

Contribution

The paper presents a novel IR sensing approach for thermal characterization of PCBs that allows real-time, contactless temperature mapping in operational environments, reducing reliance on time-consuming simulations.

Findings

Enables in situ thermal monitoring of PCBs in operational systems.

Provides quasi real-time detection of hot spots on circuit boards.

Reduces need for extensive electro-thermal simulations.

Abstract

In this paper the methodology and the results of a quasi real-time thermal characterization tool and method for the temperature mapping of circuits and boards based on sensing the infrared radiation will be introduced. With the proposed method the IR radiation-distribution of boards from the close proximity of the sensor card is monitored in quasi real-time. The proposed method is enabling in situ IR measurement among operating cards of a system e.g. in a rack, enabling the immediate detection of potential hot spots in the system. . The elevated temperature encountered in different packaged electronic devices, like digital processors, high power amplifier, high power switches, etc., demands the application of careful temperature-aware design methodologies and the electro-thermal simulations of PCBs. The results of different electro-thermal simulations and modeling in most of the cases give good approximating results and consider the coupled effects of the real surroundings of these cards and other dissipation elements in an operating system. However the simulation time may take hours, and different systems, different surroundings should be simulated again and again. In our expectation, by using contactless temperature measurement procedure the heat distribution and the places of high dissipation elements on an operating PCB board (PCI or AGP cards in a rack-house of a PC) can be measured and localized in a dense rack system, where only a thin measuring board can be inserted between the cards during operation.